Electrical Discharge Machining
Advanced machining operations might use electrical discharge (EDM), elecro-chemical erosion, plasma arc cutters or laser cutting to shape metal workpieces.
As a commercial venture, machining is generally performed in a machine shop, which consists of one or more workrooms containing major machine tools. Although a machine shop can be a stand alone operation, many businesses maintain internal machine shops which support specialized needs of the business. This Is Common in large Organizations whether here on the West Coast , San Diego , Silicon Valley or nationwide .
The inferior finish found on the machined surface of a workpiece may be caused by insufficient clamping, cutting conditions (speed) or perhaps an incorrectly adjusted tool. It is evident by an undulating or irregular finish, and the appearance of waves on the surface
Electrical discharge machining (or EDM) is a machining method primarily used for hard metals or those that would be impossible to machine with traditional techniques. One critical limitation, however, is that EDM only works with materials that are electrically conductive. EDM can cut small or odd-shaped angles, intricate contours or cavities in pre-hardened steel without the need for heat treatmentment to soften and re-harden them as well as exotic metals such as titanium, hastelloy, kovar, inconel and carbide.
Sometimes referred to as spark machining or spark eroding, EDM is a nontraditional method of removing material by a series of rapidly recurring electric arcing discharges between an electrode (the cutting tool) and the work piece, in the presence of an energetic electric field. The EDM cutting tool is guided along the desired path very close to the work but it does not touch the piece. Consecutive sparks produce a series of micro-craters on the work piece and remove material along the cutting path by melting and vaporization. The particles are washed away by the continuously flushing dielectric fluid.
There are two main types of EDM machines: Conventional EDM (also called Sinker EDM and Ram EDM) and Wire EDM.